Industrial Utility Efficiency

Technology

Learn how engineers can safely remove moisture from compressed air systems in hazardous environments by eliminating ignition risks through pneumatic controls. This article explores design considerations, performance characteristics and reliability factors for regenerative desiccant dryers operating in Class I, Division 1 locations.

Plastic Injection Molder Saves Energy

The facility is a plastics injection blowmolder and is a division of a large corporation. The following information was produced from a compressed air system assessment done over seven days.

Chrysler Finds Vacuum Savings of $400,000 per Plant

A recent comparative vacuum technology study performed by Dr. Kingman Yee, as part of a Chrysler Summer Intern Professors Program, found that air consumption could be reduced by 98% when equipping a robot’s end-of-arm tooling with COAX® technology and a Vacustat™ check valve.

Seven Sustainability Projects: Metering

Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.

Seven Sustainability Projects: Air Compressors

Reducing energy costs and pollution emissions involves many areas within an industrial facility.  My studies have found seven (7) key (or common) areas where low cost practical projects can be implemented.  Combined, these projects provide savings exceeding 10% of the annual energy spend with an average payback of less than one year.

Displacement Compressor Performance Standards

If you have ever looked at the small print of a compressor brochure or a CAGI Data Sheet or a compressor technical information page, you have probably seen some reference to one of the above standards.  At one time or another, US compressor manufacturers have used these standards to test and report compressor performance.  These are referred to as “Acceptance Test” codes.

Assessment Improves Electroplater Production

Faced with rising energy costs, a large electroplating company sought to improve the efficiency and reliability of its compressed air system. After getting a quote from their vendor on a new 300-hp compressor to replace an existing unit, the company sought a comparison quote due to the significant investment the new compressor represented. Based on a recommendation from one of their customers, they turned to Scales Industrial Technologies.

Boiler Soot-Blowing in Power Plants

Utilities have been cleaning their boilers for many years using either steam or high-pressure air.  In the past, when air was used, due to the size of the boilers and the reasonable quality of fuel used, a relatively small amount of cleaning was required.

Explosion-Proof Vacuum Systems for Combustible Dust

In February of 2008, a sugar plant near Savannah, Georgia suffered the ultimate tragedy. Fouteen employees were killed and 40 injured when finely ground motes of sugar dust ignited, setting off a violent blast. If the fatalities and a tarnished reputation weren’t enough, the Occupational Safety and Health Administration (OSHA) then fined the company more than 8 million dollars in workplace violations related to combustible dust.

Air Compressors

From October 29-31, 2024, professionals who operate, maintain and design industrial compressed air,

Air Treatment/N2

A modular nitrogen generation system integrated with compressed air infrastructure enabled on-site

Blowers

The plant upgrades, in combination with a progressive management strategy, allows the plant to

Compressor Controls

Hitachi Astemo’s efficiency gains will turn into significant cost savings. In this article we

Instrumentation

The ISO 8573-1 standard defines clear limits for various compressed air quality parameters. This

Pneumatics

The U.S. Department of Energy’s 2002 Motor Market Assessment established that pumping systems offer

Vacuum

Industrial ceramics have been produced in Hermsdorf, near Jena, since 1890. In the past, high

Cooling Systems

The AIM (American Innovation and Manufacturing) Act was finalized by the US government at the end of